FTTH Cable Manufacturing Line – Advanced Production System
Were you aware that contemporary fiber optic wire networks are capable of running at speeds of up to 190 meters per minute? This incredible efficiency is made possible by advanced production methods designed for swift output.
These systems are built to manage multiple wire variants, including drop cables and firmly insulated cables. Their compact design, commonly less than twenty-six meters, makes them ideal for contemporary plants.
Incorporation into intelligent production networks ensures smooth functioning. Through MES/ERP connectivity, these Fiber coloring machine assembly lines offer unmatched precision and efficiency. This renders them the leading option for enterprises seeking to lead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Efficient fabrication processes are key to meeting the growing need for reliable connectivity. Such mechanisms are engineered to produce premium light-transmitting wires that energize current communication infrastructures. By leveraging modern innovations, they guarantee precision and speed in each phase of the production.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system constitutes a consolidated process for fabricating fiber-to-the-home drop cables. They include bare fibers strengthened by iron or FRP materials, combined with safeguard coverings. The result is a durable and efficient solution for fast digital connectivity.
The system is compatible with various materials, including PVC, LSZH, and PE resins. This versatility confirms it can meet diverse industry needs. Moreover, the quad-head fiber payout mechanism offers accurate strain regulation, keeping accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its exactness and productivity. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are transforming how fiber wires are made. Our advanced equipment merges accuracy, productivity, and innovative solutions to produce top-quality results. The following outlines the remarkable components that position our system at the forefront.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a specialized 50mm extruder built to ensure meticulous dispersion of materials. It secures consistent quality across every fiber cable produced. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE plastics.
Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated FTTH cable production line management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.
| Aspect | Benefit |
|---|---|
| FiberCAN-based Control Module | Precise adjustments and real-time monitoring |
| Low Energy Consumption of 35KW/h | Low-cost energy performance |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP System Compatibility | Live process supervision |
Practical Applications for Our FTTH Cable Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Fabricating FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies offers considerable gains to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Boosted Performance and Output
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Value Proposition |
|---|---|
| 7-9km/h Output | High productivity |
| 35KW/h Energy Consumption | Lower energy costs |
| ≤0.02dB/km Loss | Superior performance |
| 1000mm Working Height | User-friendly setup |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.
